The Problem
Every haul truck that leaves the dump with material still in the box is lost production. But carryback is hard to see, harder to measure, and almost impossible to track at scale.
The reality today:
- Visual inspection is inconsistent and subjective
- Operators can't see inside the box from the cab
- No data means no visibility into the scope of the problem
- Tonnes lost add up silently over shifts, weeks, months
Our Solution
The Carryback Scanner uses LiDAR to automatically detect and quantify material remaining in haul truck boxes after dumping.
Real-Time Detection
LiDAR scans each truck as it passes, detecting carryback automatically—no operator intervention required.
Tonnage Quantification
Not just detection—actual volume and tonnage calculations so you know exactly how much you're losing.
Alerts & Reporting
Configurable thresholds trigger alerts. Historical data shows trends across your fleet.
How It Works
Scan
LiDAR sensor captures point cloud of truck box as it passes
Detect
Algorithms identify and segment any material remaining in box
Measure
Volume calculated and converted to tonnage based on material density
Report
Data logged, alerts triggered if thresholds exceeded
Current Status
Interested in a pilot deployment? We're looking for operations partners to test and refine the system in real-world conditions.